High-Power CO₂ Laser Sources for Industrial Processing

The Novanta Synrad i Series delivers 400 W and 500 W continuous-wave CO₂ laser power for demanding industrial cutting, converting and material processing applications. Designed for OEM integration, the i Series combines exceptional beam quality, high energy efficiency and advanced diagnostics to maximise productivity in high-throughput manufacturing environments.

High-Power CO₂ Laser Sources for Industrial Processing

High-Power CO₂ Laser Technology for OEM Manufacturing

The Synrad i Series represents Novanta’s highest-power sealed CO₂ laser platform, engineered for manufacturers requiring exceptional processing speed without compromising precision. Available in 400 W (i401) and 500 W (i501) models, the system delivers stable continuous-wave performance with a near-perfect beam profile for demanding industrial applications.

Designed specifically for OEM integration, the i Series incorporates a TCP/IP web-based interface that provides real-time monitoring of laser performance, including RF module status, voltage, current and temperature. This allows manufacturers to optimise machine performance while reducing unexpected downtime through advanced diagnostics.

The laser also features field-replaceable RF modules, an integrated electromechanical safety shutter and a built-in gas purge connection, providing maximum uptime and simplified maintenance for continuous industrial production. Its wide dynamic power range enables seamless switching between low power for fine detail and high power for rapid material processing.

500W Power

Continuous-wave CO₂ laser performance for demanding industrial applications.

Real-Time Monitoring

Integrated diagnostics with TCP/IP web interface.

Maximum Uptime

Field-replaceable RF modules minimise maintenance downtime.

i-Series Lasers

Key Features

The Synrad i Series combines exceptional output power with intelligent monitoring and outstanding beam quality for high-performance industrial laser systems.
  • Available in 400 W and 500 W continuous-wave configurations.
  • Near-perfect beam quality (M² < 1.2) for precision processing.
  • Built-in diagnostics, gas purge port and safety shutter for reliable OEM integration.

i-Series Lasers

Technical Data i401 i501
Output Power > 400 Watts > 500 Watts
Wavelength 10.2 μm, 10.6 μm 10.2 μm, 10.6 μm
Beam Quality (M²) < 1.2 < 1.2
Power Stability (Cold Start) ± 7% ± 7%
Beam Diameter 6.7 mm ± 0.7 mm 6.7 mm ± 0.7 mm
Operating Frequency 0 – 100 kHz DC – 100 kHz
Duty Cycle Range 0 – 100% 1% – 100%
Cooling Water Water
Dimensions (L × W × H) 1227 × 208 × 300 mm
(48.3 × 8.2 × 11.8 in.)
1227 × 208 × 300 mm
(48.3 × 8.2 × 11.8 in.)
Weight 59.0 kg (130 lbs.) 64.4 kg (142 lbs.)

Notes:

  • Output power is guaranteed for 2 years from the date of shipment, regardless of operating hours, when operated within the recommended coolant flow rate and temperature range.
  • Power stability is measured from a cold start as ±(Pmax − Pmin) / (Pmax + Pmin).
  • Beam diameter is measured as the 1/e² diameter at the laser output.
  • Please refer to the Operator’s Manual for complete technical specifications and operating conditions.

The Novanta Synrad i Series is designed for manufacturers requiring high-power CO₂ laser processing with maximum throughput and exceptional reliability. Its combination of continuous-wave output, excellent beam quality and advanced diagnostics makes it suitable for demanding industrial production environments.

Typical applications include:

  • Industrial laser cutting
  • Large-format material processing
  • Packaging converting
  • High-speed engraving
  • Plastic processing
  • Textile cutting
  • Composite material machining
  • OEM industrial machine integration

You ask, we answer

The Synrad i Series is a range of 400 W and 500 W continuous-wave CO₂ laser sources designed for OEM integration into industrial cutting, converting and material processing equipment.
The i Series is commonly integrated into industrial manufacturing equipment for laser cutting, packaging, plastics processing, converting, textiles, composite machining and automated production systems.
The i Series combines high continuous-wave power, excellent beam quality, field-replaceable RF modules, integrated diagnostics and outstanding reliability, making it an ideal solution for demanding OEM manufacturing applications.

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